Five production steps, our own moulds, our own presses. Thirteen years of it.
01 · The line on film
Mould to packed blade, in seventy-three seconds.
Everything this page claims, filmed on our own floor: mould machining, fabric cutting, foam core, lay-up, pressing, drilling and edge trimming, surface finish, branding and packing.
02 · What we run
What the workshop holds.
Inspection, mould stock, the press line, the cutting room and finish — the five things that decide whether a volume order lands on time and lands consistent.
01 — Inspection
Weighed, balanced, paired
±1 gPair weight match
The question behind every volume order is not whether we can build the blade — it is whether batch ten matches batch one. Every set is run on the balancing machine and matched by weight before it ships.
02 — Tooling
Our own moulds
200+Standing mould sets
Every mould plate is cut in this building, so a custom blade needs no outside tool shop and no queue behind someone else’s order.
03 — Capacity
The press line
12,000Blades per month
A full row of heated presses, run in-house. Volume orders do not go out to a subcontractor and come back inconsistent.
04 — Consistency
Cut by machine
±0.5 mmPly tolerance
Ply shapes are nested and cut on machine, so the layer geometry of the last blade in a run matches the first.
05 — Finish
Surface and branding
Matte, gloss or polished — and your logo applied before the set is sleeved and packed.
03 · About the workshop
Thirteen years in carbon fiber.
Lighter Propeller develops and manufactures high-quality UAV propellers. For thirteen years, one principle has guided the workshop: understand what the customer needs — and exceed it. Every propeller is molded, trimmed and balanced in-house, from CNC-machined mold to finished edge.
Our customers fly FPV, VTOL, multirotor and fixed-wing platforms across the world. We meet many of them face to face — at international exhibitions from Korea to Turkey — and the rest by email, from our base in Kuala Lumpur, Malaysia. Materials and test documentation are available on request.
04 · On the road
Where we exhibit.
January 2026 — the current lineup on the stand: electric and gas fixed-wing, VTOL and multirotor, shown beside the airfoil sections and the foam-core CNC process.
International hall — a larger stand on the main floor — the venue and dates still need confirming.
Korea — meeting FPV and industrial drone builders at the show floor.
Turkey — presenting the lineup to fixed-wing and VTOL manufacturers.